How do I prevent getting distillate in the waste side

hey guys i need some help understanding whats going on. so sometimes when I begin the final distillation run, everything goes normal. My distillate looks nice coming out, my waste is black as tar and chunky. but then my waste side starts collecting good distillate. why?



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fundamentally: because it isn’t evaporating… (which means it’s not “good distillate” at all)

which might have something to do with those “chunks”.

when was the last time you opened it up and looked at your wiper blades?
the last time you cleaned with hot water?

what did chemtech have to say?
(its not working and you haven’t called the OEM?!?)

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I run a kd10 and if your raffinate/residue gets above half the sight glass sometimes it will get pulled over into the distillate sight glass. Typically from poor vacuum or leaks in the sight glass valve.
Like @cyclopath said too…worn wipers/rollers can also be the culprit

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Would also ask: is this thc or cbd being distilled?
When we run our condenser hotter than 100c it darkens our distillate a little.

I’d guess thc from your evap temp

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Also what is the vac at? If that fluctuates the system will have to compensate to remain consistent.

Wiped-film in general for me is a balancing game, so speed of the distillate passing through is the main parameter controlled for by heat/vac/wipers etc. Unfortunately like an azeotrope, the variables aren’t often linear.

Have you used a nomograph?

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What’s the terp strip parameters? I’ve also seen that as a factor with oddities in wfe

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…appears to around 50microns based on the above 1k word substitute

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But does the vac stay there? Back to terps or other low boilers

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156 is the temp I terp strip at, not at 50 microns though ( usualt I terp strip at 1torr vacuum)

He needs to go to 170 atleast IMO

His condenser is really hot too

The boiling point of thc or cbd at 50 microns is 138c

Hes at 110 on the condenser, he’s probably going to blow some cannabinoids to the cold traps at that temp

I do 100 max on the internal on a wiped film

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Parameters

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Heyo thats my sop nice to see it In the wild

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And many thanks to you @NewLevelProcess my kind brother

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Easier to follow than: Wiped Film Parameters

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You could he running alot faster if you weren’t wasting residence time heating the crude up to evaporation temp

120 on the feed minimum will allow you to run alot faster

Have you hacked your vfd so she will do 20 an hour?

:wink:

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Oh do tell!! Let’s see the hack

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You need to change the max rpm on the vfd

It’s maxed at like 300 when it can do like 1750 rpm

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It’s just a VFD. Talk to it after reading the fine manual

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Which one? Feed pump?

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Yes usually it’s a dart controller on your control panel

On it.