I have been doing some research. This is what I found for temperature ranges of common gasket types:
Buna (Nitrile) -35 F to 250 F (-37 C to 121 C)
EPDM (Ethylene Propylene) -65 F to 300 F (-54 C to 149 C)
PTFE (Teflon) -250 F to 450 F (-157 C to 232 C)
FKM (Viton) -15 F to 437 F (-26 C to 222 C)
PTFE/ss316 (Tuf-Steel) -325 F to 550 F (-198 C to 288 C)
PTFE/Viton (envelope) -30 F to 400 F (-34 C to 204 C)
PTFE/EPDM (envelope -20 F to 300 F (-28 C to 149 C)
Here are the recommendations for gaskets to be used per chemical:
Alcohols: any type
Butane: Buna-N, Viton or PTFE
Propane: Buna-N or PTFE
Acetone: EPDM or PTFE
Hexane: Buna-N or PTFE
Naptha: Buna-N or PTFE
Dimethyl Ether: Buna-N,
So…obviously PTFE is the gasket material of choice.
I would like to switch out to all PTFE gaskets. I understand that straight PTFE is a PITA to seal, thus the envelope gaskets. Envelope gaskets allow easier sealing, while retaining the chemical resistance of PTFE. I have seen discussions of the two common types, PTFE with a Viton core and PTFE with an EPDM core. What I have not seen is any mention of Tuf-Steel gaskets.
Tuf-Steel are a 50/50 mix of PTFE and 316 stainless. Looking at the temperature profile of these, I would think that they would be a top choice. Has anyone tried these? If so, how easy are they to seal? Do you recommend them, they appear to be around the same price points?
A guide to chemical resistance of sanitary gaskets:
I only use TUF-STEEL, Ive tried them all but TUF-STEEL holds it shape the longest in my experience, second best was envelope. Keep them clean and use ethanol to help them seal.
@that445guy is right. I do use them. I do need to get more, they lasted a year with going from sub zero temps (down to - 75/80 at times) to room temp swings. They hold shape well and don’t need replacing very often. Also, they are easily cleaned with alcohol and won’t break down like others.
How are they when it comes to tightening? Are they more like PTFE, kinda picky, or are they comparable to the envelope style, as in, easier to get a good seal?
Actually I’m glad this thread popped up, I am considering tuf-steels. Is the longevity of these comparable to the price difference? A 12” tuf-steel is near $150 more at glacier
As best that I can tell, the main advantage of the Tuf-Steel vs. envelope type is that you can determine if gasket material is in your mix, through the use of x-rays. The steel provides a radio-opaque component. Otherwise, their resistance to wear, chemicals and temperature are similar. Similar is not identical, the Tuf-Steel rings are a bit better.