From Evaporation to Condensation in One Thermal Loop — Illuminated Extractors | U.S. Patent No. 12,747,896

U.S. Patent No. 12,747,896 has officially issued, covering Illuminated Extractors’ evaporator-condenser technology.

Getting the grant was exciting.

Reading what the examiner actually wrote during prosecution may have been even better…

Because anyone familiar with this industry already knows what comes next:

“It’s obvious.”

We hear some version of that every time one of our patents issues.

“That’s just thermodynamics.”
“Refrigeration has existed forever.”
“Anybody could have done that.”
“The examiner just didn’t understand the technology.”

The prosecution history for our newest patent makes that argument particularly interesting.

During examination of U.S. Patent No. 12,747,896, the USPTO went all the way back to a 1926 refrigeration patent while evaluating our evaporator-condenser architecture.

The examiner acknowledged that the older reference contained portions of the architecture, but concluded that it “does not disclose the remaining features of claim 1.”

Then the examiner addressed the obviousness question directly.

The conclusion was that modifying the prior art to arrive at the claimed invention would require “improper hindsight,” and that the necessary modifications would alter the references’ principles of operation or likely render them unsuitable for their intended purposes.

The examiner’s conclusion:

“Thus, a preponderance of evidence supports the allowability of the claims.”

All 19 claims ultimately issued.

This was also examined by Miguel A. Diaz, a senior USPTO examiner who reviewed our earlier heating-and-refrigeration patent, so this was not his first exposure to our thermal architecture or the refrigeration art surrounding it.

Of course, the underlying thermodynamics are old.

We didn’t invent evaporation.
We didn’t invent condensation.
We didn’t invent compressors.

The invention is how those known principles and components are arranged, controlled, and operated together.

That is something people often miss about engineering:

Once somebody shows you the solution, it can look incredibly obvious.

The harder question is:

Where was it before they showed you?

If it was already known, show the prior art.

If you thought of it years ago, show what you built, published, patented, sold, or otherwise put into the public record.

Saying “I could have done that” after somebody else did it isn’t quite the same thing.

The examiner examined the prior art.
The examiner went back nearly a century.
The prosecution record specifically addressed hindsight.
And all 19 claims issued.

U.S. Patent No. 12,747,896

Illuminated Extractors

We build what comes next. :flexed_biceps::goat:

ILLU.11USU1 - Issued U.S. Patent No. 12747896.pdf (594.2 KB)

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Congratulations!

How’s it going on getting some automation and hands-off mods on your equipment?

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Thanks!

We’ve actually been pushing automation pretty hard. The Turbo Max shown here is our utility-automation configuration, and we’re developing automation packages around the equipment to move toward substantially more hands-off operation while still retaining operator control over the process.

I’m also including a look at the Manticore, shown with our new terpene upgrade. That’s another area we’ve been developing heavily, and the underlying terpene-isolation technology is currently patent pending.

Both are good examples of how the different technologies we’ve developed are coming together across our equipment.

Process Side — Evaporator-Condenser

The process side uses the technology covered by our newly issued U.S. Patent No. 12,747,896. The extraction solvent itself is the working fluid. Process vapor is compressed, and the compressor discharge energy is transferred through the evaporator-condenser to drive further solvent evaporation while simultaneously condensing the compressed solvent vapor.

This allows the process recovery loop to recycle its own thermal energy rather than relying on a separate indirect heat-pump loop to perform that function.

Utility Side — Heating & Refrigeration System

The utility system is separate from the process loop and uses our patented Heating & Refrigeration System technology. This side handles the broader heating and refrigeration requirements of the machine independently of the process solvent recovery loop.

Keeping the process and utility systems independent gives us much more control over both sides of the machine and lends itself extremely well to automation. We can independently control each side and have the automation coordinate them based on what the process requires.

Turbo Max — Utility Automation

The Turbo Max configuration shown here demonstrates where we’re going with the Illuminated automation packages. The goal isn’t simply adding automated valves to existing equipment. We’re integrating substantially more hands-off operation, process monitoring, and coordinated control while still allowing the operator to take control whenever desired.

Manticore — Terpene Upgrade

The Manticore shown here incorporates our new patent-pending terpene-isolation technology as an integrated upgrade rather than requiring a completely separate piece of equipment, however, a stand-alone unit is also in development.

Scalable Process Platform

These technologies and automation packages aren’t limited to one size of equipment. Our process systems cover everything from smaller 3–5 lb/min recovery systems through 40–70 lb/min systems, depending on the application and operating conditions.

Corken compressors ranging from the 091 through our modified 791 are standard process-compressor options across the lineup, allowing us to scale the same fundamental process architecture from smaller systems through our highest-throughput platforms.

The automation is being developed around that same scalable architecture rather than around a single machine, allowing customers to select the throughput and level of automation appropriate for their operation.

So there has definitely been quite a bit happening on the automation side—and elsewhere. Between the Evaporator-Condenser patent, Heating & Refrigeration System patent, patent-pending terpene technology, scalable process platforms, and our automation packages, a lot of the technology we’ve developed over the last several years is coming together across the current equipment lineup.

I’ll share more of the automation packages and terpene system as everything comes together.

We recently broke down our automation approach in more detail here: 3 Layers of Automation

We’ve separated the automation architecture into three layers — Utility Automation, Process Sequence Automation, and Solvent Recovery Automation — because each part of the system is doing something fundamentally different. :flexed_biceps: :goat:

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Congrats. You reinvented MVR :roll_eyes: Now go sue fluxwerx